Tip-to-Weld Seam Alignment

and Seam Gap Measurement

for TIG Tube Mills

Enable personnel to monitor the weld torch position relative to the weld seam and seam gap width during set-up and in production.

SeamMonitor™ enables operators to set multiple warning and alarm limits that can integrate with other production equipment to help automate the monitoring of a TIG Tube Mill. SeamMonitor™ is a complete inspection system that works with any Xiris open arc weld camera and an industrial PC or HMI controller, with options to best suit your application.

Objective Measurements

Gather measurements of key aspects of your process including torch-to-seam alignment, offset, seam position, and seam width.

Notifications & Alerts

Set multiple warning & alarm limits and integrate with other automation via an OPC interface, analog interface module or discrete digital I/O signals.

Export Data

Ensure quality and traceability of your weld inspection process using real-time data collection, process measurements and export to external devices.

Seeing is believing

SeamMonitor™ enables operators to obtain torch-to-seam alignment as well as having a clear image of the weld arc and its immediate environment to allow for weld process monitoring and ongoing adjustments to the weld process.

Watch this video to see how operators can use the live images to prevent torch misalignment and other welding related errors during welding.

A Complete System for Weld Seam Tracking

System Specifications
Includes a Xiris open arc weld camera system, industrial PC or HMI controller, preloaded with SeamMonitor™ software, and several accessories to suit your application.
HMI Controller: 15” Display, Touch Screen 0-45°C (non-condensing)
Dimensions 484mm (W) x 212mm (D) x 340mm (H)
Operating System: Windows 10 (64 Bit)

Camera Specifications
XVC Open Arc Camera Resolution: 1280 (H) x 1024 (V) pixels, up to 55 fps
Dynamic Range: +140db, Monochrome or Color

Camera Cables Options
Up to 100 meters.
Optics assembly to suit application.

Light Tower
Analog Interface Module
OPC-UA Client Interface
Modbus TCP Interface

SeamMonitor™ software scan integrate with other automation and notification devices via an OPC interface analog interface module or discrete digital
I/O. All parameters and images can be recorded and stored for process monitoring and quality assurance.

Software Upgrades
Xiris releases a major new release of software on average once a year. Minor upgrades occur more frequently. Our technicians may upgrade client systems while on site at a client’s request.

SeamMonitor™ Datasheet

Contact Support – Monday – Friday: 0830 – 1730 Eastern Standard Time
Phone: +1.905.331.6660
Fax: +1.905.331.6661

Our partners also provide support and service to our clients at many locations around the world.

Service & Training
Xiris provides its customer base with various levels of service, including new system installation and training, system upgrades and preventative maintenance programs. Many of our partners are trained to offer additional support on our systems.

System Upgrades
Do you have an older Xiris vision system? Please call your Xiris account manager to receive more information regarding the immediate benefits of a system upgrade.

Preventative Maintenance Visits
Many of our clients request a Preventative Maintenance visit in conjunction with a new system delivery or as a separate service. Our technicians will optimize the performance of the system, upgrade software as applicable, look for potential part failures and conduct training as desired by the client during the visit.

All Xiris systems are shipped with a 15-month warranty from the day of shipment from Xiris or a 12-month warranty which commences from the first day of use (whichever comes first). Please have your Xiris system serial number available when you call so we can determine your system warranty status as well as your support plan level.

Once your Warranty expires, your Xiris Account Manager will contact you to discuss your long-term support needs. Xiris offers different levels of support plan.

Let us show you the difference of Xiris SeamMonitor™

Join us for a video demo and info session

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