NIR Weld Camera System


Unmatched welding image quality


See your weld. Protect your eyes. Automate with machine vision.

See every detail of your weld with unmatched clarity. The Xiris NIR Weld Camera is designed for Open Arc and Laser welding, delivering crystal-clear images of the arc, melt pool, and background—even in the darkest conditions.

Unlike laser-based camera systems, it uses completely eye-safe NIR illumination, eliminating the risks of external lasers while ensuring interference-free operation in robotic welding cells.

With its modular, adaptable design, it integrates seamlessly into any welding automation setup, with advanced machine vision tools.


What Set Us Apart

Unmatched Image Quality

Achieve crystal-clear images from the arc to the background with the market’s most advanced NIR illumination, which brightens even the darkest background. Customize your images with adjustable light intensity to focus on specific features like the arc, melt pool, seam, and/or background.

Eye-Safe Illumination

The XLP-850 uses pulsed, safe NIR LEDs, avoiding the need for dangerous Class 3B or 3R external laser illumination. It does not cause interference with other laser sensors in complex setups, such as robotic welding cells.

Seamless Integration

Designed for seamless integration into manual or automated welding systems, the camera system adapts to various setups. With up to three illuminators per camera and field-replaceable LED components, it minimizes maintenance and downtime.


Why Choose the Xiris NIR Weld Camera?

  • The NIR Weld Camera System is specifically design as a Robust, Safe, and Versatile imaging system for Precision Welding and includes a new XVC-750T NIR weld camera paired with the XLP-850 NIR illumination system.

  • Combining Xiris HDR imaging in the Near Infrared (NIR) spectrum, with an integrated advanced NIR illumination system, this technology is designed for any open arc and laser welding application where clear detail of the wire, electrode, melt pool and the surrounding background is important.

  • The ability to adjust contrast between the melt pool and its surrounding background allows for precise geometric measurements and defect detection using several enhanced Machine Vision and AI tools with WeldStudio Pro.

  • As a highly advanced and versatile camera system with leading software to monitor welding, this design for integration and enhancing welding automation and monitoring to help enable perfect welding.


Optimized for Welding Applications


Clear Visibility for Open Arc Welding

Get a complete, detailed view of your welding process without the need for additional laser illumination.

Reliable Weld Seam Tracking

Enhance seam edge visibility to support more precise tracking in automated welding.

Real-Time Process Control

Monitor and adjust welding parameters on the fly with high-contrast imaging, even in reflective environments.

Enhanced Safety

With fully eye-safe NIR illumination, no extra protective measures are needed, making it ideal for high-automation environments.

Versatile & Scalable

Adaptable to various welding setups, from R&D to production and metal additive manufacturing.

  • Camera Resolution: 1280 x 1024 pixels
  • Software: WeldStudio / WeldStudio Pro / SeamMonitor / WeldSDK
  • 8 /12 Bit Monochrome: Up to 55 fps full resolution (Max. 60fps with Illumination)
  • Controls via WeldStudio: Exposure Control, Illumination Control, Image Processing
  • XVC750T Power: POE only, M12 X-Coded connector, Up to 100m cable length
  • Environmental: XVC-750T IP 54, XLP-850 IP 60
  • XLP-850 Power Adapter: Input: 110-240V AC, Output: 30V DC, Supports up to Qty 3, XLP-850
  • Max Operating Temperature: XVC750T: up to 80°C with Cooling plate, +260°C with Housing, XLP-850 up to 80°C
  • XLP-850 Power Cable: 5, 10, 20 meters
  • XLP-850 Cables: Industrial Cables, M8 Connectors
  • XVC-750T Welding Trigger: Use Optional Camera Trigger Kit
  • Compliance: CE, FCC, RoHS

Contact Support – Monday – Friday: 0830 – 1730 Eastern Standard Time
Phone: +1.905.331.6660
Fax: +1.905.331.6661
Email: support@xiris.com

Our partners also provides support and service to our clients at many locations around the world.

Service & Training
Xiris provides its customer base with various levels of service, including new system installation and training, system upgrades and preventative maintenance programs. Many of our partners are trained to offer additional support on our systems.

System Upgrades
Many of our older systems in the field have been upgraded to allow the use of new hardware and software features including improved system reliability, system security, production reporting and updated operating systems. Do you have an older Xiris vision system? Please call your Xiris account manager to receive more information regarding the immediate benefits of a system upgrade.

Preventative Maintenance Visits
Many of our clients request a Preventative Maintenance visit in conjunction with a new system delivery or as a separate service. Our technicians will optimize the performance of the system, upgrade software as applicable, look for potential part failures and conduct training as desired by the client during the visit.

Warranty
All Xiris systems are shipped with a 15-month warranty from the day of shipment from Xiris or a 12-month warranty which commences from the first day of use (whichever comes first). Please have your Xiris system serial number available when you call so we can determine your system warranty status as well as your support plan level.

Once your Warranty expires, your Xiris Account Manager will contact you to discuss your long term support needs. Xiris offers different levels of support plan.

Upgrade Your Weld Monitoring

Ideal for R&D, production, and metal additive manufacturing, this cutting-edge system provides unmatched clarity and precision, ensuring a safer and more efficient welding process.

Xiris Automation Inc.

  • 5046 Mainway, Unit 2 Burlington, Ontario
  • Phone: +1.905.331.6660
  • sales@xiris.com

Xiris Automation Inc.

  • 5046 Mainway, Unit 2 Burlington, Ontario
  • Phone: +1.905.331.6660
  • sales@xiris.com
Translate »